Zeorich BaseHD

"Strong concrete floor, Needs stronger solution"

Floor hardener for fresh concrete, Trimix / VDF
concrete & Zeorich Base screed.

z basehd

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Advantage of Zeorich Base HD over a traditional concrete Floor hardener

floor hardener

In Compliance With
ASTM & IS NORMS

Zeorich Base HD(floor hardener) is an eco-friendly, high strength, shrinkage less, non-metallic, mineral base concrete floor hardener in powder form used for industrial & commercial floors to create heavy-duty floor surface which is resistant to high abrasion, impact, hardness, and also improve the compressive strength of the final surface. Floors made with Zeorich Base HD are monolithic in nature once they are fully cured.

Zeorich BaseHD Hi-Tech Features

Wallnut High-performance technology
abrasion
Low Voc
  • A ready-to-use surface floor hardener in powder form makes it easy to apply and completely replaces the use of any other material on fresh concrete to improve the desire surface strength.
  • Best in class abrasion resistance certified by an external lab. Loss of thickness just < 1.5 mm after abrasion.
  • Very economical in comparison with other methods to improve the surface hardness and abrasion.
  • Low VOC and suitable for green building
  • Maintenance and cleaning of the floor become easy in the long run.
Wallnut Extra Heavy Duty Products
Wallnut application thickness
shrinkage
  • Very heavy duty and provide compressive strength of > 40 Mpa on the top surface of the concrete, Flexural strength of > 6.5 Mpa.
  • Improves the load-bearing capacity significantly of the base concrete floor
  • The only dry shake of powder in the thickness of 2 to 6 mm. (in two coats) makes the floor enough hard to be ready for heavy use.
  • Low water absorption and porosity compared to the traditional concrete surface.
  • Very heavy duty and provide compressive strength of > 40 Mpa on the top surface of the concrete.
  • Flexural strength of > 6.5 Mpa.

Zeorich BaseHD Suitable areas

Public infrastructure floors such as railways platforms, airports, stadiums, etc.

Parking lots in commercial, industrial & residential areas.

Heavy industrial floors such as steel factories, power stations, etc.

Industrial floors, factories made with using Wallnut Zeorich Base fresh screed.

Internal & External fresh concrete floor.

Internal & external fresh floor made with fresh cement screed, PCC, or any other fresh floor made with fresh Tremix flooring.

Industrial Warehouses, yards, loading bays & workshops.

Other areas of heavy use such as restaurants & museums etc.

How to use Zeorich BaseHD

Suitable surfaces
Surface Preparation
How to apply
Curing
  • Fresh concrete floors.
  • Fresh screed made with Zeorich Base or other.
  • Fresh IPS, PCC floors.
  • Fresh Tremix flooring.
  • Other fresh cementitious floorings.
  • The fresh concrete cement ratio must be controlled to have the best final results of Zeorich Base HD.
  • Ensure that fresh concrete is settled and properly levelled.
  • The surface of fresh concrete should not have a bleeding effect or uneven concrete mass.
  • Expansion joint in base concrete must come throughout on top surface in order to avoid any kind of expansion crack on the top surface.
  • Before applying the first coat of Zeorich Base HD, fresh concrete, screed, or trimix concrete must be settled, levelled and the initial phase of setting (30-45 minutes) in normal temperature lapses. During winter the initial setting phase can be longer.
  • Once the concrete surface is ready to have a foot impression, not more than 2-3 mm. deep, apply the 1st first coat of Zeorich Base HD. Ideally, during the 1st coat 50 to 60 per cent of the product can be applied uniformly and evenly all across the floor surfaces. Once 1 st coat application is done, the floor must be troweled to ensure that the surface absorbs the powder properly. In case a power floater is used after 1st coat, it must be lightweight and limited to ensure absorption of powder into the surface uniformly and base concrete doesn’t get disturbed.
  • Once 1st coat is absorbed properly, apply without delay, the second coat of Zeorich Base HD to complete the application.
  • Once 2nd coat application is done and troweled as above, the floor must be left to carry out the final operation of power floating and to achieve the final smooth surface finish.

The curing of fresh concrete, screed, trimix flooring, or other cement floorings must be in accordance with requirements and as per the specification of product or standard.

 
Technical Performances & Working Data

In compliance with ASTM and IS norms
Final compressive strength @ 28th day > 40 Mpa ASTM C 109
Flexural strength > 6.5 N / mm2 ASTM C 580
Abrasion resistance < 1.5 mm. loss of surface IS 1237(Annex G)
Water absorption < 10 % IS 1237

(Results are as per ASTM & IS norms testing.)

Keep in Touch

Get in touch for business and product acquisitions enquiries.

For Enquiries
91-22-49713322
91-9967007783

Email
info@wallnut.co.in

 

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